Encyclopaedia Britannica, 11th Edition, Volume 4, Part 3 / "Brescia" to "Bulgaria"

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importance, as during the firing they would be converted into quicklime, which has a tendency to shatter the brick on exposure to the weather. As before stated, these marls (which usually contain from 15 to 30% of calcium carbonate) burn to a yellow colour which is quite distinctive, although in some cases, where the percentage of limestone is very high, over 40%, the colour is grey or a very pale buff. The action of lime in bleaching the ferric oxide and producing a yellow instead of a red brick, has not been thoroughly investigated, but it seems probable that some compound is produced, between the lime and the oxide of iron, or between these two oxides and the free silica, entirely different from that produced by oxide of iron in the absence of lime. Such marls require a harder fire than the ordinary brick-clays in order to bring about the reaction between the lime and the other ingredients. Magnesia may replace lime to some extent in such marls, but the firing temperature must be higher when magnesia is present. Marls usually contract very little, if at all, in the burning, and generally produce a strong, square brick of fine texture and good colour. When under-fired, marl bricks are very liable to disintegrate under the action of the weather, and great care must be exercised in burning them at a sufficiently high temperature.

Brickmaking.?Bricks made of tempered clay may be made by hand or by machine, and the machines may be worked by hand or by mechanical power. Bricks made of semi-plastic clay (i.e. ground clay or shale sufficiently damp to adhere under pressure) are generally machine-made throughout. The method of making bricks by hand is the same, with slight variation, the world over. The tempered clay is pressed by hand into a wooden or metal mould or four-sided case (without top or bottom) which is of the desired shape and size, allowance being made for the shrinkage of the brick in drying and firing. The moulder stands at the bench or table, dips the mould in water, or water and then sand, to prevent the clay from sticking, takes a rudely shaped piece of clay from an assistant, and dashes this into the mould which rests on the moulding bench. He then presses the clay into the corners of the mould with his fingers, scrapes off any surplus clay and levels the top by means of a strip of wood called a "strike," and then turns the brick out of the mould on to a board, to be carried away by another assistant to the drying-ground. The mould may be placed on a special piece of wood, called the stock-board, provided with an elevated tongue of wood in the centre, which produces the hollow or "frog" in the bottom of the brick.

Machine-made bricks may be divided into two kinds, plastic and semi-plastic, although the same type of machine is often used for both kinds.

The machine-made plastic bricks are made of tempered clay, but generally the tempering and working of the clay are effected by the use of machinery, especially when the harder clays and shales are used. The machines used in the preparation of such clays are grinding-mills and pug-mills. The grinding-mills are either a series of rollers with graduated spaces between, through which the clay or shale is passed, or are of the ordinary "mortar pan" type, having a solid or perforated iron bottom on which the clay or shale is crushed by heavy rollers. Shales are sometimes passed through a grinding-mill before they are exposed to the action of the weather, as the disintegration of the hard lumps of shale greatly accelerates the "weathering." In the case of ordinary brick-clay, in the plastic condition, grinding-mills are only used when pebbles more than a quarter of an inch in diameter are present, as otherwise the clay may be passed directly through the pug-mill, a process which may be repeated if necessary. The pug-mill consists of a box or trough having a feed hole at one end and a delivery hole or nose at the other end, and provided with a central shaft which carries knives and cutters so arranged that when the shaft revolves they cut and knead the clay, and at the same time force it towards and through the delivery nose. The cross section of this nose of the pug-mill is approximately the same as that of the required brick (9 in. × 4½ in. plus contraction, for ordinary bricks), so that the pug delivers a solid or continuous mass of clay from which bricks may be made by merely making a series of square cuts at the proper distances apart. In practice, the clay is pushed from the pug along a smooth iron plate, which is provided with a wire cutting frame having a number of tightly stretched wires placed at certain distances apart, arranged so that they can be brought down upon, and through, the clay, and so many bricks cut off at intervals. The frame is sometimes in the form of a skeleton cylinder, the wires being arranged radially (or the wires may be replaced by metal disks); but in all cases bricks thus made are